Floor Deck Roll Forming Machine

Item YX-75-310-914.5

Roll forming machine for production floor deck & building material.

Ⅰ,Metal Forming machine for steel floor deck technology detail

1,Technical parameters (Item:YX75-310-914.5)

Ⅱ, Floor Deck line process

Uncoiler →Guide device → roll forming machine →shear device (including knife)→ finished product rack

Floor deck machine layout as below

Ⅲ, Roll Forming machine list

(Ⅰ), Uncoiler  

1,Type Manual Expansion

2,Parameter

1) Passive   discharge

2) Coil weight:<   5T

3) Coil inner D.:φ450mm-φ530mm

4) Max. Width.1300mm

5) Thickness .0.4-1.8mm

(Ⅱ),Guide device

(Ⅲ), Main Forming machines  

Shenzhen Superda Machine Co.,Ltd (superdamc.com)

3.1  Forming Roller:20 stations,and add Rub-roll, To make sure the surface profile no scratches.

3.2  Side Panel:T.18mm ,A3 steel   Heavy duty .

3.3  Rolling speeding: 2-8 m/min.

3.4  Roller material:GCr15,overall quenching, hardness HRC56-62 ℃. 
3.5  Motor power:18KW.    
3.6  Main Roller :￠75mm,45 #.
3.7  Equipment base: 45 # H type using welded steel plate.
3.8  Transmission: chain drive.
3.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

superdamc.com

(Ⅳ) Hydraulic shear for cutting floor deck

(Ⅴ)Collect Rack 

Collect Rack can do automatic flat rack or manual rack

Below photo is automatic collect 

(Ⅵ),Electrical control system

The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

(Ⅶ)

Machinery main components of the brand

PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron 
Touch screen: Siemens
Some components are Schneider brand devices.

(Ⅷ),Devices completed floor deck prodution line

Ⅵ, Floor deck machine accessories brand