Solar panel structure mounting bracket roll forming machine production line

Roll forming machine for production solar bracket named as solar pv bracket, solar photovoltaic bracket.

Ⅰ,Roll forming machine for solar mounting bracket

1,Technical parameters (Item, YX50-300)

Ⅱ, Solar bracket production line process

(A) 2 in 1 Uncoiler Straightening→servo feeder→Hydraulic press breach device  → Guide device → roll forming machine → hydraulic punch →shear device (including knife)→ finished product rack

Ⅲ,Solar mounting bracket drawing 

Solar panel mounting bracket profile drawing

Ⅲ, Roll Forming machine list

(Ⅰ), 2 in 1 Uncoiler   straightener

1,Type Manual Expansion

2,Parameter

1) Passive   discharge

2) Coil weight:<   2T

3) Coil inner D.:φ450mm-φ530mm

4) Max. Width.400mm

5) Thickness .0.4-1.6mm

6) Straightener roller :7 pcs

8) Power.1.5kw  

(Ⅱ),Servo Feeder
3.1 Max. feeding width 400mm
3.2  Feeding thickess 0.4-1.6mm 

3. 3  Motor , 1.3ＫＷ(Yaskawa)

(Ⅲ), Hydraulic hole punching system

3.1 Function:Hydraulic punch breach  (Mould 1 set)
3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure:16MPa
3.4 Hydraulic station:18.5KW( Hydraulic punch hole/shear use same station)

(Ⅳ)Guide device

(Ⅴ)Main Forming machines 

5.1  Forming Roller:16 stations,and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel:T.18mm ,A3 steel   Heavy duty .

5.3  Rolling speeding: 10-18 m/min.

5.4  Roller material:GCr15,overall quenching, hardness HRC56-62 ℃. 
5.5  Motor power:18.5KW.    
5.6  Main Roller :￠140mm,45 #.
5.7  Equipment base: 45 # H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

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(Ⅵ),Flat collect rack

(Ⅶ),Cutting part:

Cutting after forming: cutting the length according to your needs

Cutting operation: the main machine will be stop automatic, then cutting,And the machine keeps working after cutting

The model of calculate the length: automatic to calculate

(Ⅷ),Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron 
Touch screen: Siemens
Some components are Schneider brand devices.

Ⅴ,Devices completed prodution line

Ⅵ, Machine accessories brand